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"Rockets! I want to build and test rockets!"

That's what my oldest son told me when we began discussing what he wanted to do for his school science fair project this year. During a class launch last year he had noticed that some rockets appeared to launch faster than others and they were all using the same rocket engine so he thought some rockets must be heavier than others or maybe the fins made a difference. For his science fair project this year what he wanted to learn about was acceleration and prove that a heavier rocket would accelerate less quickly than a lighter weight rocket.

In order to prove his hypothesis we needed to build a rocket and launch system where the only variable would be the mass of the rocket. We thought about using traditional solid propellant rocket motors but we had not devised a method of testing the motors to ensure the consistency of motor power output. For this reason we decided to use compressed air as a power source since we could accurately monitor the air pressure in the air launcher. We also liked the idea of air rockets as some solid propellant rockets that can carry a payload can reach very high altitudes and we were concerned with the possibility of losing a rocket and our data.

In order to measure the acceleration during each launch we made a very simple circuit using a three axis accelerometer with a range of +/- 16g. The data from the accelerometer was logged on a micro SD card during launch so we could analyze it later. This way we could launch over and over again during one launch session in order to try and remove weather as a variable.

This is a great project for introducing kids to the scientific process, coding, electronics, soldering and making rockets. The rockets are very inexpensive to make and once the launcher is built they cost nothing to launch and you can launch them over and over again in a very small field.

This project does require the use of a soldering iron and sharp cutting tools so be sure to take the necessary safety precautions when assembling the rocket, launcher and circuit.

Now let's gather our materials and build some rockets!

Step 1: Tools and materials

In order to build our rocket and launcher we're going to need a few items. Most everything but the electronics and a few tools can be sourced at a big box home improvement store.

Tools used:

X-Acto knife with #11 blade

Small tub or bucket (for thinning glue with water)

1" wide paint brush (for applying glue)

Masking tape

Rotary cutter

Hacksaw (for cutting PVC pipe)

Soldering iron

Materials for the rocket:

Brown builder's paper

White glue

Super glue

24" long 3/4" schedule 40 PVC pipe (used a form for making paper tubes)

3/32" balsa sheet

Balsa wood blocks (for making a nose cone and coupler but these can be purchased pre made)


Materials for the air launcher:

16" long 2" schedule 40 PVC pipe

24" long 3/4" schedule 40 PVC pipe

3/4" PVC Tee fitting

2 ea 2" PVC coupler

2 ea 2" x 3/4" slip PVC reducer bushing

2 ea 3/4" thread x 3/4" slip fitting

3/4" inline sprinkler valve

2 ea 3/4" male thread x 1/2" female thread brass reducer bushing

1/4" thread brass hose barb

2ea 1/2" male thread x 1/4" female thread brass fitting

8ea "AA" batteries

2ea 4 "AA" battery holders

Momentary push button switch

10ft 2 conductor wire

Duct tape

Zip ties

Bicycle tire valve

Bicycle tire pump

Air pressure gauge

4ft 1/4" ID x 1/2" OD high pressure air hose

2ea 1/2" hose clamps

PVC pipe cement

PVC pipe cement primer


Materials for the data logger:

Adafruit ADXL 326 accelerometer

Sparkfun OpenLog

Sparkfun Arduino Pro Mini 3.3V

Single cell 3.7V 150 mAh LiPo

Machine pin female headers

Machine pin male headers

3.3V FTDI adapter (for programming the Pro Mini)

Single cell LiPo charger

Small prototyping board

Micro SD card

Heat shrink tubing

<p>ok. Very creative, but about how high does the rockets fly? I want to amen a beginners level rocket and still make it fly high. thx</p>
<p>I haven't measured it but I'd guess a couple hundred feet.</p>
<p>Fun</p>
<p>Looks like fun, thanks for sharing!</p>
<p>This looks very really great, kids just love it. Can you please tell me what is the cost of this project, I live in India, I may have to find the sources within India for various parts, else I have to source from the places you have suggested in the links.</p>
<p>Thanks! We went out again this past weekend to launch rockets and again we soon had a group of kids come out to watch us launch. It's a ton of fun. :)</p><p>The cost to build the rockets and launcher is easily under $100, depending on what parts you can find for free. I already had a bicycle tire pump and duct tape and I was able to obtain some of the brass fittings, PVC pipe and air pressure gauge (which isn't absolutely necessary) for free (dumpster dive.) I don't know of any other sources for the electronics so the pricing found on those product pages is what I paid. </p>
<p>Simple transformer</p>
Really not sure what you mean by that...
<p>Cool</p>
Great project
<p>This is great! My son was interested in this type of project and I have never tried before. This will be a great jumping off point. Any advice on adding a parachute?</p>
<p>Thanks! It's a lot of fun and we were really surprised how high the rockets went- my boys love it. As far as a parachute is concerned it's definitely something I'm investigating. I've seen parachutes added to water rockets so I'm thinking of something along those lines. If I figure something out I'll definitely add it here.</p>
thanks for alot! a lot of your projects helped me!!
<p>Thanks- that's awesome to hear!</p>

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Bio: I'm a former bicycle industry designer turned professional jeweler. I like working with my hands and am happiest when I'm in the shop ... More »
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